Wire Harness Machine Double End Terminal Crimping And Inserting Equipment

Wire Harness Machine Double End Terminal Crimping And Inserting Equipment

The Loong Series Harness Manufacturing can produce more wire harnesses of varying degrees of complexity.
It has the functions of Both-end measuring cutting, Both-end striping, Both-end crimping, Both-end Insertion and so on.
Reduce production time significantly.
3 or 12 modules can be selected, as required.
The Loong Series is a better choice for miniaturization and increasingly smaller batches.
These machines make it possible to manufacture a range of different wire harnesses.

Technical Parameters:

Our advantages
Precisely cutting
Cutting length lesser than 100mm,
error range 0.5mm+

Self-Developed Crimping module
Pass CPA+ pressure stability test CMK can reach to 4.0 or higher, far higher beyond the industry standard 1.67(Detailed data reports can be provided)
High stability and accuracy
Adjusting height on touchscreen

100% quality inspection at production line

Magnetic Levitation Linear Motor
Fast handling Speed
High position accuracy
Quiet operation process
Long service life
Low maintenance cost
High precision inserting unit

Self-Developed crimping vision monitor
Insulation barrel errors
One strand out
Low conductor
High insulation
Seal insert errors (seal positions, cut seal, reversed insert, etc.)
Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length Inspection and provide alarm.
Self-Developed CFM(Crimping Force Monitor)
Detect the terminal presence, deep or shallow crimping and coreless crimping and provide alarm.


Crimping Module(C202)
Servo-controlled press assures best crimping result.
Integrated with independent crimping force monitoring unit.
Maximum 12 crimping stations could be applied.
Crimping parameters, e.g., crimping height, could be set, adjusted and displayed at HMI.


Wire Selector
Compatible for maximum 50 different wires works synchronously.
Tool-free quick guide tube changeover 0.13-4mm²(AWG26-11).


Cutting and Stripping Module
Applying double high-speed blades(V-shape/R-angle blade).
Adjust stripping data with HMI to achieve ultra precision and clean stripping.
Cutting & stripping variety of cross-section wires without complicate change-over step.


Untwisting Module
Remove wire twists.
Decline scrap rate.


CCD Visual Inspection (TDVM-1)
Integrated QC module, efficient quality monitoring.
Stripping, crimping and center conductor inspection.
Real-time monitoring producing process.
In time detecting scraps.


Wire Storage Unit
30 storage positions.
Optimize insertion sequence: from left to right, button to top.
Breakthrough insertion limitations.
Special design for sophisticate wire harnesses.


Plate-loop Conveying Connector Loading Module
Equipped with two conveying plates, efficient connector reloading.
Versatile connectors loading synchronously.
Enable sequence product producing.
Quick & easy manual final product unloading.


Insertion Module
Dual insertion clamps structure, ensuring insertion accuracy, stability and efficiency.
Segmented insertion process, integrated insertion and pull-back force detection, declining scrap rate.

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Wire Harness Machine Double End Terminal Crimping And Inserting Equipment Images